iindaba

Kwimveliso yethu, ngokuqhubekayoifayibha yeglasiiinkqubo zokuvelisa ubukhulu becala ziindidi ezimbini zenkqubo yomzobo we-crucible kunye nenkqubo yokuzoba ye-pool kiln. Okwangoku, uninzi lwenkqubo yokuzoba i-pool kiln wire isetyenziswa kwimarike. Namhlanje, makhe sithethe ngezi nkqubo zimbini zokuzoba.

1. Inkqubo yeCrucible Far Drawing

Inkqubo yomzobo we-crucible luhlobo lwenkqubo yokubumba yesibini, ekukutshisa ubukhulu becala iglasi ekrwada de inyibilike, kwaye emva koko wenze ulwelo olutyhidiweyo lube yinto engqukuva. Iibhola ezibangelwayo ziyancibilika kwakhona kwaye zitsalwe kwiifilaments. Nangona kunjalo, le ndlela nayo ineziphene zayo ezingenakungahoywa, ezifana nesixa esikhulu sokusetyenziswa kwimveliso, iimveliso ezingazinzanga, kunye nezivuno eziphantsi. Isizathu asikho nje ngenxa yokuba umthamo wendalo wenkqubo yokuzoba i-crucible crucible encinci, inkqubo ayilula ukuzinza, kodwa inobudlelwane obukhulu kunye neteknoloji yokulawula emva kwenkqubo yokuvelisa. Ngoko ke, okwangoku, imveliso elawulwa yinkqubo yokudweba ucingo lwe-crucible, iteknoloji yokulawula inempembelelo ebalulekileyo kumgangatho wemveliso.

Itshathi yenkqubo yokwenziwa kwefiber yeglasi

Ngokuqhelekileyo, izinto zokulawula i-crucible zihlulwe ngokukodwa zibe zizinto ezintathu: ulawulo lwe-electrofusion, ulawulo lwepleyiti yokuvuza kunye nokulawula ukudibanisa ibhola. Kulawulo lwe-electrofusion, abantu ngokuqhelekileyo basebenzisa izixhobo eziqhubekayo zangoku, kodwa abanye basebenzisa ulawulo lwe-voltage engaguqukiyo, zombini ezamkelekileyo. Kulawulo lwepleyiti evuzayo, abantu ikakhulu basebenzisa ulawulo lobushushu rhoqo kubomi bemihla ngemihla kunye nemveliso, kodwa abanye basebenzisa ulawulo lobushushu rhoqo. Kulawulo lwebhola, abantu bathambekele ngakumbi kulawulo lwebhola oluphakathi. Kwimveliso yemihla ngemihla yabantu, ezi ndlela zintathu zanele, kodwa ngenxaimisonto yeglasi ephothiweyo kunye neemfuno ezikhethekileyo, ezi ndlela zokulawula ziseneziphene ezithile, ezifana nokuchaneka kokulawula ipleyiti yokuvuza yangoku kunye nombane akukho lula ukuyiqonda, Ubushushu be-bushing buguquguquka kakhulu, kwaye ubuninzi bomsonto ovelisiweyo buguquguquka kakhulu. Okanye ezinye izixhobo zesicelo sentsimi azidibaniswanga kakuhle kunye nenkqubo yokuvelisa, kwaye akukho ndlela yokulawula ejoliswe kuyo esekelwe kwiimpawu zendlela ye-crucible. Okanye ithanda ukungaphumeleli kwaye uzinzo aluhle kakhulu. Le mizekelo ingentla ibonisa imfuno yolawulo oluchanekileyo, uphando olucokisekileyo, kunye nemizamo yokuphucula umgangatho weemveliso zeglasi zefiber kwimveliso kunye nobomi.

1.1. Iikhonkco eziphambili zobuchwepheshe bokulawula

1.1.1. Ulawulo lwe-electrofusion

Okokuqala, kuyimfuneko ukuqinisekisa ngokucacileyo ukuba ubushushu bolwelo oluqukuqelayo kwipleyiti yokuvuza buhlala bufana kwaye buzinzile, kwaye kuqinisekiswe ulwakhiwo oluchanekileyo nolufanelekileyo lwe-crucible, ilungiselelo le-electrodes, kunye nendawo kunye nendlela ukongeza ibhola. Ngoko ke, ekulawuleni i-electrofusion, into ebaluleke kakhulu kukuqinisekisa ukuzinza kwenkqubo yokulawula. Inkqubo yokulawula i-electrofusion ithatha isilawuli esihlakaniphile, i-transmitter yangoku kunye ne-voltage regulator, njl. Ngokwemeko yangempela, isixhobo esinamadijithi angama-4 asebenzayo sisetyenziselwa ukunciphisa iindleko, kwaye okwangoku yamkela i-transmitter yangoku kunye nexabiso elisebenzayo elizimeleyo. Kwimveliso yokwenyani, ngokwesiphumo, ekusebenziseni le nkqubo yolawulo lwangoku rhoqo, ngokwesiseko seemeko zenkqubo evuthiweyo nesengqiqweni, ubushushu bolwelo oluqukuqelayo kwitanki yolwelo bunokulawulwa ngaphakathi kwe-± 2 degrees Celsius, ngoko uphando lufumanise ukuba inokulawulwa. Inomsebenzi omhle kwaye isondele kwinkqubo yokudweba ucingo lwe-pool kiln.

1.1.2. Ukulawula ipleyiti eyimfama

Ukuze kuqinisekiswe ulawulo olusebenzayo lwepleyiti yokuvuza, izixhobo ezisetyenzisiweyo zinobushushu obuqhubekayo kunye noxinzelelo oluqhubekayo kunye nokuzinza ngokwendalo. Ukuze wenze umbane wokukhupha ufikelele kwixabiso elifunekayo, umlawuli osebenzayo ongcono usetyenziswa, othatha indawo yokulungiswa kwendabuko I-thyristor trigger loop; ukwenzela ukuba kuqinisekiswe ukuba ukuchaneka kweqondo lokushisa kweplate yokuvuza kuphezulu kwaye i-amplitude ye-oscillation ye-periodic incinci, umlawuli we-5-bit kunye nochanekileyo ophezulu usetyenziswa. Ukusetyenziswa kwe-transformer ye-RMS ezimeleyo ephezulu echanekileyo iqinisekisa ukuba isignali yombane ayiphazamiseki nangona ngexesha lokulawula ukushisa rhoqo, kwaye inkqubo inesimo esiphezulu esizinzileyo.

1.1.3 Ulawulo lwebhola

Kwimveliso yangoku, ukulawulwa kwebhola ye-intermittent yenkqubo yokudweba ucingo lwe-crucible yenye yezona zinto zibalulekileyo ezichaphazela ukushisa kwimveliso eqhelekileyo. Ulawulo lokudibanisa ibhola ngamaxesha luya kwaphula ibhalansi yeqondo lobushushu kwinkqubo, ebangela ukuba ulungelelwaniso lobushushu kwinkqubo luphulwe kwakhona kwaye luphinde luhlengahlengiswe kwakhona kwaye luphinde luphinde luhlengahlengiswe, lusenza ukuguquguquka kobushushu kwinkqubo enkulu kunye nokuchaneka kobushushu kube nzima ulawulo. Ngokumalunga nendlela yokusombulula kunye nokuphucula ingxaki yokutshaja kwangethuba, ukuba yintlawulo eqhubekayo ngomnye umba obalulekileyo wokuphucula nokuphucula uzinzo lwenkqubo. Ngenxa yokuba ukuba indlela yokulawula ulwelo lwe-kiln ibiza kakhulu kwaye ayikwazi ukuthandwa kwimveliso yemihla ngemihla kunye nobomi, abantu baye benza imizamo emikhulu yokuvuselela kunye nokubeka phambili indlela entsha. Indlela yebhola iyatshintshwa iye kongezwa kwebhola engapheliyo. , ungazoyisa iziphene zendlela yokuqala. Ngexesha lokudweba ucingo, ukuze kuncitshiswe ukuguquguquka kweqondo lokushisa kwisithando somlilo, indawo yoqhagamshelwano phakathi kwe-probe kunye ne-liquid surface itshintshile ukulungelelanisa isantya sokongeza ibhola. Ngokukhuselwa kwe-alamu yemitha yokuphuma, inkqubo yokongeza ibhola iqinisekisiwe ukuba ikhuselekile kwaye inokwethenjelwa. Ulungelelwaniso oluchanekileyo nolufanelekileyo oluphezulu nolusezantsi lunokuqinisekisa ukuba ukuguquguquka kolwelo kugcinwa kuncinci. Ngolu tshintsho, kuqinisekiswa ukuba inkqubo inokwenza ukubala komsonto ophezulu kuguquguquke phakathi koluhlu oluncinci phantsi kwendlela yokulawula yombane oqhubekayo kunye nokuqhubekayo.

2. Inkqubo yokuzoba ucingo lweziko lechibi

Eyona mathiriyeli ekrwada yenkqubo yokuzoba i-pool kiln wire yipyrophyllite. Kwi-oven, i-pyrophyllite kunye nezinye izithako zifudumala zide zincibilike. I-pyrophyllite kunye nezinye izinto eziluhlaza ziyafudumala kwaye zinyibilike kwisisombululo seglasi kwi-oven, kwaye emva koko zitsalwe kwisilika. Ifiber yeglasi eveliswa yile nkqubo sele ibalela ngaphezulu kwe-90% yemveliso yehlabathi jikelele.

2.1 Inkqubo yokuzoba ngocingo lwe-pool kiln

Inkqubo yokuzoba ucingo kwi-pool kiln kukuba izinto ezininzi eziluhlaza zingena kumzi-mveliso, emva koko zibe yimathiriyeli ekrwada ngothotho lweenkqubo ezinje ngokutyumza, ukucolwa, kunye nokuhlolwa, emva koko zithuthelwe kwisisele esikhulu, esilinganiswe kwisisele esikhulu. i-silo, kwaye ixutywe izithako ngokulinganayo , emva kokuthuthwa kwi-silo yentloko ye-kiln, kwaye ke i-batch material idliswa kwiyunithi yokunyibilika kweyunithi yi-fidier screw ukuze inyibilikiswe kwaye yenziwe kwiglasi etyhidiweyo. Emva kokuba iglasi enyibilikisiweyo inyibilike kwaye iqukuqela iphuma kwiyunithi yokunyibilika kwesithando somlilo, ingena ngoko nangoko kwipaseji ephambili (ekwabizwa ngokuba yingcaciso kunye ne-homogenization okanye isicatshulwa sohlengahlengiso) ukuze icacise ngakumbi kunye ne-homogenization, kwaye emva koko idlule kwipaseji yenguqu (ekwabizwa ngokuba yi-passage yokuhambisa). ) kunye nepaseji yokusebenza ( Ekwaziwa ngokuba ngumjelo wokubumba ), ungene kumjelo, kwaye uqukuqele ngaphandle kwimiqolo emininzi yeplatinum bushings ukuze ibe yimicu. Ekugqibeleni, ipholiswa yinto epholileyo, igqunywe yi-oyile ye-monofilament, kwaye emva koko itsalwe ngumatshini wokuzoba ngocingo olujikelezayo ukwenzaukuzulazula kwefiberglassbobbin.

3. Inkqubo yokuhamba kwetshati

4. Izixhobo zokusebenza

4.1 Ukulungiswa komgubo ofanelekileyo

Isixa semathiriyeli ekrwada engena kumzi-mveliso kufuneka icolwe, icolwe kwaye ijongwe ibe ngumgubo ofanelekileyo. Isixhobo esiphambili: i-crusher, isikrini sokungcangcazela ngoomatshini.

4.2 Ukulungiswa kweebhetshi

Umgca wokuvelisa i-batching unamacandelo amathathu: inkqubo yokuhambisa i-pneumatic kunye nokutya, inkqubo yokulinganisa i-electronic kunye ne-pneumatic mixing system. Isixhobo esingundoqo: Inkqubo yokuxheshiswa kwe-pneumatic kunye ne-batch material yokulinganisa kunye nokuxuba inkqubo yokuhambisa.

4.3 Ukunyibilika kweglasi

Into ebizwa ngokuba yinkqubo yokunyibilika kweglasi yinkqubo yokukhetha izithako ezifanelekileyo ukwenza ulwelo lweglasi ngokufudumeza kwiqondo lokushisa eliphezulu, kodwa ulwelo lweglasi olukhankanywe apha kufuneka lufane kwaye luzinzile. Kwimveliso, ukunyibilika kweglasi kubaluleke kakhulu, kwaye kunobudlelwane obusondeleyo kunye nemveliso, umgangatho, ixabiso, isivuno, ukusetyenziswa kwepetroli kunye nobomi bomlilo wemveliso egqityiweyo. Izixhobo eziphambili: izixhobo ze-kiln kunye ne-kiln, inkqubo yokufudumala yombane, inkqubo yokutshisa, i-fan yokupholisa i-kiln, inzwa yoxinzelelo, njl.

4.4 Ukwenza iifayibha

Ukubumba iFayibha yinkqubo apho ulwelo lweglasi lwenziwa lube yimisonto yeglasi. Ulwelo lweglasi lungena kwipleyiti evuzayo evuzayo kwaye iphumele ngaphandle. Isixhobo esiphambili: igumbi lokwenza ifayibha, umatshini wokuzoba ifayibha yeglasi, isithando somlilo sokumisa, i-bushing, isixhobo sokuhambisa ngokuzenzekelayo setyhubhu ekrwada, i-winder, inkqubo yokupakisha, njl.

4.5 Ukulungiswa kwe-arhente yokulinganisa

I-ejenti yokulinganisa ilungiswa nge-epoxy emulsion, i-polyurethane emulsion, i-lubricant, i-agent ye-antistatic kunye ne-agent edibeneyo yokudibanisa njengezinto eziluhlaza kunye nokongeza amanzi. Inkqubo yokulungiselela kufuneka ifudunyezwe ngumphunga webhatyi, kwaye amanzi ahlanjululweyo amkelwa ngokubanzi njengamanzi okulungiselela. I-ejenti yokulinganisa elungisiweyo ingena kwitanki yokujikeleza ngenkqubo ye-layer-by-layer. Umsebenzi ophambili wetanki yokujikeleza kukujikeleza, nto leyo enokwenza ukuba i-ejenti yokulinganisa iphinde isetyenziswe kwaye iphinde isetyenziswe, igcine imathiriyeli kunye nokukhusela okusingqongileyo. Isixhobo esingundoqo: Inkqubo yokukhupha i-arhente yokumanzisa.

5. Ifiber yeglasiukhuseleko lokhuseleko

Umthombo wothuli olungangeni moya: ubukhulu becala ukungangeni moya koomatshini bemveliso, kubandakanywa ukungangeni moya ngokubanzi kunye nokungangeni moya ngokuyinxenye.

Ukukhutshwa kothuli kunye nokuphuma komoya: Okokuqala, indawo evulekileyo kufuneka ikhethwe, kwaye emva koko i-air exhaust kunye nesixhobo sokususa uthuli kufuneka sifakwe kule ndawo ukukhupha uthuli.

Ukusebenza okumanzi: Into ebizwa ngokuba ngumsebenzi omanzi kukunyanzela uthuli ukuba lube kwindawo emanzi, sinokumanzisa izinto eziphathekayo kwangaphambili, okanye sifefe amanzi kwindawo yokusebenza. Ezi ndlela zonke ziluncedo ukunciphisa uthuli.

Ukukhuselwa komntu: Ukususwa kothuli lwendalo yangaphandle kubaluleke kakhulu, kodwa ukhuseleko lwakho alunakungahoywa. Xa usebenza, nxiba iimpahla ezikhuselayo kunye neemaski zothuli njengoko kufuneka. Emva kokuba uthuli ludibana nesikhumba, ngokukhawuleza susela ngamanzi. Ukuba uthuli lungena emehlweni, unyango olungxamisekileyo kufuneka lwenziwe, kwaye ngoko nangoko uye esibhedlele unyango. , kwaye ulumkele ukusezela uthuli.

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